USAfixTM - Repair Guide (RG) - Master Email RG
- Replace the Brush Motor
 Level of Difficulty - Medium  Estimated Completion Time - 45 minutes
TASKI - SWINGO XP

Tools Required
Tool 
Wire cutters
Wrench-Allen metric 4.0mm
Wrench-Allen metric 5.0mm
Wrench-Allen metric 6.0mm

Parts Required
PartDescriptionPriceAvailablePurchase
192-8749 Motor $338.51 Back Order Qty:


Step Procedure & Parts & Tools
1 TURN THE MACHINE ON AND PUSH THE BRUSH BUTTON TO LOWER THE BRUSH DECK. TURN MACHINE OFF.

2 SLIDE THE BRUSH OUT FROM BRUSH DECK.

3 REMOVE THE 5 SCREWS HOLDING THE BRUSH DECK COVER.
Wrench-Allen metric 5.0mm

4 REMOVE THE SCREW FROM THE BUMPER WHEEL.
Wrench-Allen metric 5.0mm

5 SLIDE THE BRUSH COVER FROM BRUSH DECK.

6 REMOVE THE 3 SCREWS HOLDING THE POWER BOARD TO MACHINE.
Wrench-Allen metric 6.0mm

7 OPEN THE POWER BOARD AND REST ON THE FOOT BOARD.

8 LOCATE THE BRUSH MOTOR WIRES MARKED BR AND BL. PULL TO UNPLUG THE WIRES.

9 NOTE: THE BRUSH DECK HAS BEEN REMOVED FROM MACHINE FOR ILLUSTRATION PURPOSES ONLY. YOU DO NOT HAVE TO REMOVE THE BRUSH DECK. REMOVE THE 4 BOLTS HOLDING THE BRUSH MOTOR TO THE BRACKET.
Wrench-Allen metric 4.0mm

10 REMOVE THE BOLT HOLDING THE LEFT BELT GEAR TO THE BRUSH DECK.
Wrench-Allen metric 4.0mm

11 SEPARATE THE WIRE HARNESS ON THE 2 BRUSH MOTORS. THESE HARNESSES ARE HELD TOGETHER BY WIRE TIES. YOU WILL NEED TO CUT THESE WIRE TIES.
Wire cutters

12 SLIDE THE BELT FROM THE BRUSH MOTOR.

13 THE BRUSH MOTOR CAN NOW BE REMOVED FROM THE BRUSH DECK. WHEN REMOVING BRUSH MOTOR, PULL WIRE HARNESS OUT OF MACHINE. REPEAT STEPS 9 THRU 12 TO REMOVE THE OTHER BRUSH MOTOR.

14 REVERSE STEPS 2 THRU 13 TO INSTALL NEW BRUSH MOTORS. NOTE: WHEN REINSTALLING THE GEARS, THE POINTER ON THE GEAR NEEDS TO BE LINED UP WITH THE SLOT ON THE BASE PLATE.

PartDescriptionPriceQty
192-8749 Motor $338.51 Qty: